Build Your Hat
Choose a Pacific Headwear style, colors, decoration, artwork, and quantities in the live builder.
Pacific Headwear custom hats, made simple
Design your hat online, review the saved details, check out securely, approve your proof, and let Pacific Headwear Factory Decoration handle production.
Easy online design. Clear minimums. Proof approval before production.
Simple from design to delivery
You do not need to know hats or technology. Follow the builder, review the saved design, check out securely, approve your proof, and we handle the rest.
Choose a Pacific Headwear style, colors, decoration, artwork, and quantities in the live builder.
Review the saved design details, then continue to secure Shopify checkout.
Embroidery artwork proofs are typically sent within 1–3 business days. Leather patch orders use the sample hat as the physical proof.
After final approval, Pacific Headwear Factory Decoration produces the order. Embroidery orders ship approximately 2 weeks after final art approval.
Know exactly what happens next
Your order is reviewed before production. You receive the required proof, approve it, then production begins.
We check the saved design, quantities, artwork, decoration, and order details.
Embroidery art proofs are typically sent within 1–3 business days. Leather patch orders receive a sample hat in about 7 days.
Nothing moves into final production until the required artwork or sample is approved.
Your approved order is produced through Pacific Headwear Factory Decoration.
Embroidery orders ship approximately 2 weeks after final art approval.
Embroidery orders
Expect your art proof in approximately 1–3 business days. Once final art is approved, the embroidery production timeline begins.
Leather patch orders
Your order includes a free sample hat with purchase. Allow about 7 days for the sample. Review that finished hat before the remaining order moves forward.
Choose the look you want
Not sure which decoration to choose? Start with the look. Embroidery is the classic stitched option. Leather patches create a premium branded finish.
Factory embroideryClassic & professional
Choose flat or 3D embroidery for a clean stitched logo that works for teams, businesses, schools, and brands.
Free sample hat with purchasePremium branded look
A leather patch gives your logo a dimensional, high-end look and lets you see the finished decoration on a real hat before the full order moves forward.
A clearer custom-hat process
We make a detailed custom order easy to understand before, during, and after checkout.
You do not need to know hat terminology. Choose what looks right and follow the builder one step at a time.
Your approved custom order is produced through Pacific Headwear's professional factory decoration program.
Embroidery receives an art proof. Leather patch orders use the included sample hat as the physical proof before the remaining order moves forward.
A real person reviews the saved design and order details before production begins.
Pacific Headwear Inspiration
Explore different Pacific Headwear decoration examples for ideas before you build.
Custom EmbroideryClassic stitched decoration
Faux LeatherColorful premium patch look
Woven PatchesFine detail and a smooth finish
Embroidered PatchesTraditional texture with a patch finish
Ready to make yours? You do not need to know hat terminology. Choose the look you like and the builder will walk you through the design.
Start DesigningPacific Headwear Guides
We are building a plain-English Pacific Headwear resource library covering decoration, fit, styles, proofs, minimums, and custom ordering. For now, the essentials are right here on this page and in the FAQ below.
Answers before you order
No. Choose the styles and looks you like and follow the builder one step at a time.
Embroidery has a 12-hat minimum. Leather patch orders have a 24-hat minimum.
Embroidery art proofs are typically provided within 1–3 business days. Production begins only after the required proof is approved.
Leather patch orders include a free sample hat with purchase. Allow about 7 days for the sample. That finished sample hat serves as your physical proof before the remaining order moves forward.
The builder uses contact information while saving and submitting the custom design. Shopify then asks you to confirm shipping information again during secure checkout so the paid order has the correct delivery details.
Embroidery orders ship approximately 2 weeks after final artwork approval.
Approved custom orders are produced through Pacific Headwear Factory Decoration.
Real help when you need it
Send a message and include the style, quantity, or builder reference when you have one.
Custom hats online
Choose your style, colors, decoration, and quantity in our online builder.
Start Designing